Description

The EMT Scraper Pipeline is a highly specialized and efficient tool designed for pipeline maintenance and cleaning within the energy and mining industries. Manufactured in Liaoning, China, this pipeline pig is crafted with a keen focus on durability, functionality, and adaptability to various pipeline conditions and requirements.

1. Key Features and Specifications

• Product Name: EMT Manufacturing Cleaning Pig Scraper
• Material: Available in Polyurethane and FKM, known for their high wear resistance and resilience in challenging environments.
• Steel Mandrel Material: Options include either Carbon Steel or Stainless Steel, ensuring robust performance under diverse operational conditions.
• Size Range: This pig scraper is versatile, with sizes available from 2 inches up to 60 inches in diameter, making it suitable for almost any pipeline size.
• Design Temperature: The scraper can operate effectively in environments with temperatures up to 90°C.
• Starting Pressure: It requires a modest starting pressure of 0.2 to 0.3 MPa, facilitating ease of deployment and operation.
• Running Distance: Capable of running approximately 100km, making it ideal for long stretches of pipeline without the need for frequent reintroduction.
• Application: Primarily designed for pipeline pigging, but also suitable for drainage, water resistance, and dielectric isolation tasks.

2. Industry-Specific Attributes

Applicable Industries

Designed specifically for the energy and mining sectors, the EMT Cleaning Pig Scraper meets the high reliability and efficiency standards required for maintaining pipelines in these challenging environments. Its robust construction ensures it can handle the transport of viscous and abrasive materials, crucial for preventing operational downtime.

Certification

The pipeline scraper is ISO9001 certified, indicating adherence to international quality management standards. This certification reassures users of its reliability and consistency, essential in sectors where equipment performance directly impacts safety and efficiency.

Weight and Packaging

Weighing 4 KG with a packaged size of 45X30X40 cm, the scraper is easy to store and transport. The packaging is designed to protect the unit during transit and includes all necessary accessories for immediate use, ensuring operational readiness upon delivery.

3. Customization and Accessories

The EMT Manufacturing Cleaning Pig Scraper can be customized with various accessories to enhance its functionality:

• Magnetic Steel: For collecting ferrous materials within the pipeline.
• Gauging Disc: To assess the internal condition and diameter of the pipeline.
• Guide Disc: For improved navigation through pipeline bends and fittings.
• Wire Brush and Spring Brush: For enhanced cleaning capabilities, especially useful in removing harder deposits.
• Transmitter: For accurate location tracking and operational monitoring.

4. Advantages

1. High Wear Resistance

The EMT Manufacturing Cleaning Pig Scraper is designed with materials such as Polyurethane and FKM which are known for their exceptional durability. The high wear resistance of these materials ensures that the pig scraper can withstand the harsh conditions inside pipelines, including the abrasive action of flowing particles and chemical corrosives. This property significantly extends the lifespan of the scraper, reducing the frequency of replacements and thereby lowering long-term maintenance costs.

2. Good Cleaning Performance

This pipeline pig boasts an excellent cleaning performance, capable of removing various types of deposits and debris from pipeline walls. It is engineered to maintain consistent contact with the pipe surface, ensuring thorough scouring and removal of buildup that can lead to efficiency losses or blockages. By restoring and maintaining optimal flow efficiency, the pig scraper helps prevent operational downtimes and the costly process disruptions that can arise from clogged or inefficient pipelines.

3. Low Cost and Long Life

The combination of low initial cost and extended operational life makes the EMT Cleaning Pig Scraper a cost-effective solution for pipeline maintenance. The economical pricing is achieved through efficient manufacturing processes and the use of cost-effective materials that do not compromise on quality or performance. Furthermore, the durability of the design means that the scraper requires fewer replacements over time, contributing to a lower total cost of ownership. This makes it an ideal choice for companies looking to optimize their budget without sacrificing the quality of their pipeline maintenance tools.

4. Flexibility and Lightweight

The design of the EMT Cleaning Pig Scraper emphasizes flexibility and ease of use in a variety of pipeline configurations. Its lightweight nature enhances this flexibility, allowing for easy handling, quick deployment, and efficient operation even in pipelines with complex geometries or restricted spaces. This feature is particularly beneficial in older or more intricate pipeline systems where traditional, heavier cleaning tools might not be feasible. The ability to easily maneuver and operate the pig scraper also reduces labor costs and the potential for operational errors during insertion and removal.