Description
SCP-SE Detachable Polyurethane Pig
The EMT company’s SCP-SE Detachable Polyurethane Pig is a cutting-edge solution for pipeline maintenance. EMT, known for its innovative engineering, ensures high quality and reliability in all its products. The detachable design allows the pig to navigate complex pipeline systems, including bends and valves, ensuring thorough cleaning and inspection. Made from durable polyurethane material, it offers excellent abrasion resistance and flexibility, making it ideal for various industrial applications. This combination of company expertise, advanced design, and robust material makes the SCP-SE pig a reliable choice for maintaining pipeline integrity.
Our EMT SCP-SE Detachable Polyurethane Pig is customizable. We can meet different needs to produce different sizes of the pig. According to the needs, cup members are also customizable.
Polyurethane Material Specification
Polyurethane (PU), formally known as polycarbonate, is a high-performance polymer material formed through the polycondensation of polyols and polyisocyanates. It is highly flexible. Its synthesis dates back to 1937 when Professor Byaer first created linear polyurethane resin using 1,6-hexamethylene diisocyanate and 1,4-butanediol. Major types of polyurethane include polyether, polyester, polyimide, and polyurea. They can form materials like polyurethane plastics (mainly foams), fibers (known as spandex in China), rubbers, and elastomers.
Soft polyurethane mainly has a thermoplastic linear structure, which has better stability, chemical resistance, resilience and mechanical properties than PVC foam materials, and has smaller compression deformation. Good thermal insulation, sound insulation, anti-seismic and anti-gas performance. Therefore, it is used as packaging, sound insulation and filtration materials. Rigid polyurethane plastic light weight, sound insulation, excellent thermal insulation, chemical resistance, good electrical properties, easy processing, low water absorption. It is mainly used in construction, automobile, aviation industry, and thermal insulation structural materials. Polyurethane elastomer properties between plastic and rubber, oil resistance, wear resistance, low-temperature resistance, aging resistance, high hardness, elastic. It is mainly used in the shoe industry and medical industry. Polyurethane can also make adhesives, coatings, synthetic leather and so on.
| Polyurethane Material Specification: | ||
| NO. | Factory inspection main indicators | Cup/DISC |
| 1 | 20℃Hardness(SHORE A) | 85±2 |
| 2 | Tensile strength (MPa) | 51.7 |
| 3 | 100%stress at definite elongation (MPa) | 4.8 |
| 4 | 300%stress at definite elongation (MPa) | 9.2 |
| 5 | Tensile set (%) | 780 |
| 6 | Tear strength (KN/m) | 73 |
| 7 | Impact resilience (%) | 32 |
| 8 | DIN abrasion (mm²) | 35 |
The polyurethane material is a versatile material known for its durability and flexibility. It provides excellent abrasion resistance, making it ideal for industrial applications like pipeline pigs. Its adaptability allows it to conform to various shapes, ensuring effective performance in diverse environments. This reliability makes polyurethane a preferred choice in many industries.
Polyurethane Test Report
| Polyurethane Test Report | ||||
| NO. | TEST PROJECT | UNIT | TEST REPORT | TEST METHOD |
| 1 | Shore hardness | Shore A | 83 | GB/T 531.1-2008 |
| 2 | DIN abrasion | mm3 | 21 | GB/T 53516-1987 |
| 3 | Akron abrasion | cm3 | 0.0518 | GB/T 1689-1998 |
| 4 | 100% stress at definite elongation | MPa | 3.41 | GB/T 528-2009 |
| 5 | 300% stress at definite elongation | MPa | 5.74 | GB/T 528-2009 |
| 6 | Tensile strength | MPa | 51.2 | GB/T 528-2009 |
| 7 | Elongation at break | % | 1263 | GB/T 528-2009 |
| 8 | Tear strength(right angle) | kN/m | 77 | GB/T 529-2008 |
| 9 | Resilience rate | % | 34 | GB/T 1681-2009 |
Detachable Feature
Unlike solid cast pigs, detachable polyurethane pigs have the distractible feature. You can customize cup numbers. If the cups are damaged after cleaning the pipe, you can change the cups only for the next use. It is cheaper than buying a new one. Detachable polyurethane pigs offer several advantages over solid cast pigs. Their customizable design allows you to adjust the number of cups according to specific cleaning needs, enhancing versatility and efficiency. If cups become damaged, you can easily replace them, reducing costs compared to purchasing an entirely new pig. This feature not only saves money but also extends the lifespan of the pig, making it a cost-effective solution for pipeline maintenance. The ability to swap out components quickly ensures minimal downtime, improving operational efficiency and maintaining consistent pipeline performance. These advantages make distractible polyurethane pigs a smart choice for industries seeking reliable and adaptable cleaning solutions.
Applications of SCP-SE Detachable Polyurethane Pig
The SCP-SE Detachable Polyurethane Pig is widely used across various industries for its flexibility and efficiency in pipeline maintenance. Its design allows it to adapt to different pipeline configurations, making it ideal for cleaning, dewatering, and product separation. In the oil and gas sector, it effectively removes debris and buildup, ensuring optimal flow and preventing blockages. Its customizable cup feature allows for precise cleaning tailored to the specific needs of petrochemical and water treatment facilities. The ability to replace individual components extends its usability and reduces maintenance costs, making it a cost-effective choice for long-term operations. Additionally, its durable polyurethane material provides excellent abrasion resistance, allowing it to withstand harsh conditions and chemical exposure. This versatility and reliability make the SCP-SE pig a valuable tool in maintaining pipeline integrity and efficiency across diverse industrial applications, ensuring seamless and uninterrupted operations.








Reviews
There are no reviews yet.