Pipe Cleaning Balls

Pipe Cleaning Balls are essential tools in pipeline maintenance. They serve multiple purposes across various industries. These lightweight, flexible devices clean, dewater, and separate products within pipelines. Their design allows them to navigate complex pipeline systems easily. Made from durable foam, they resist wear and tear. Additionally, operators can use ball foam pigs in pipelines of different diameters.

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Description

Ball Foam Pigs

Pipe Cleaning Balls are essential tools in pipeline maintenance. They serve multiple purposes across various industries. These lightweight, flexible devices clean, dewater, and separate products within pipelines. Their design allows them to navigate complex pipeline systems easily. Made from durable foam, they resist wear and tear. Additionally, operators can use ball foam pigs in pipelines of different diameters.

In pipeline cleaning, ball foam pigs remove debris and buildup. This ensures smooth fluid flow and prevents blockages. For dewatering, they efficiently expel water after hydrostatic testing. This process prepares the pipeline for product flow. Furthermore, ball foam pigs play a crucial role in product separation. They prevent cross-contamination between different product batches.

Operators also use ball foam pigs to prepare pipelines for inspection. These pigs clean the interior, ensuring accurate inspection results. They can also transport inspection tools through the pipeline. This versatility makes them invaluable for comprehensive pipeline assessments.

Moreover, ball foam pigs offer cost-effective solutions. They are reusable with proper maintenance. Their simple design requires minimal upkeep, saving time and resources. Additionally, ball foam pigs enhance safety. They clean without damaging the pipeline’s interior. Their efficiency reduces downtime, ensuring continuous operation. Ball foam pigs are indispensable in maintaining pipeline integrity and efficiency.

Pigging Balls

Specifications

Bare Foam PigLCQZ-RTN1. Soft texture and good flexibility.Starting pressure: 0.02 MPa
2. With strong water absorption, the deformation amount can reach 60%.Density: 35 kg/m³~220 kg/m³
3. Used for dewatering, cleaning, and drying pipelines.Withstand pressure: 7 MPa
Stretch rate: 320%
Compression ratio: 60
Flex life: 50,000 times
Attrition rate: 4 mm/100 km
Operating distance: 50 km~150 km
Operating temperature: -30℃~100℃
Polly Foam PigLCQZ-RTR1. Polyurethane material foams its interior. A polyurethane elastomer coating covers the surface.Starting pressure: 0.02 MPa
2. Good flexibility and certain wear resistance.Density: 35 kg/m³~220 kg/m³
3. The deformation amount can reach 50%. Which is the most widely used foam pig.Withstand pressure: 7 MPa
4. Used for scrubbing, descaling, and fluid isolation of pipes.Stretch rate: 320%
Compression ratio: 50
Flex life: 50,000 times
Attrition rate: 2 mm/100 km
Operating distance: 100 km~300 km

Pipe Pigging Balls

Applications of Pipe Cleaning Balls

Ball foam pigs have diverse applications in pipeline maintenance. They play a crucial role in cleaning pipelines. These pigs remove debris and buildup, ensuring smooth fluid flow. This cleaning prevents blockages and maintains pipeline efficiency.

In dewatering applications, ball foam pigs are essential. They expel water after hydrostatic testing. This process prepares pipelines for product flow. Additionally, they remove residual moisture, preventing corrosion and maintaining product quality.

Ball foam pigs also excel in product separation. They separate different batches in multi-product pipelines. This separation prevents cross-contamination between products. Moreover, pigs purge pipelines between product changes, ensuring purity.

Operators use ball foam pigs for inspection preparation. They clean the pipeline interior before inspections. This cleaning ensures accurate and reliable inspection results. Additionally, they transport inspection tools through the pipeline.

Ball foam pigs are versatile in pipeline maintenance. They navigate bends and varying pipeline diameters. Their flexible design adapts to different pipeline conditions. This adaptability makes them suitable for complex systems.

Cost-effectiveness is another advantage. Ball foam pigs are reusable with proper maintenance. Their simple design requires minimal upkeep. This reduces operational costs and saves resources.

Polyurethane Test Report

     Polyurethane Test Report
NO.TEST PROJECTUNITTEST REPORTTEST METHOD
1Shore hardnessShore A83GB/T 531.1-2008
2DIN abrasionmm321GB/T 53516-1987
3Akron abrasioncm30.0518GB/T 1689-1998
4100% stress at definite elongationMPa3.41GB/T 528-2009
5300% stress at definite elongationMPa5.74GB/T 528-2009
6Tensile strengthMPa51.2GB/T 528-2009
7Elongation at break%1263GB/T 528-2009
8Tear strength(right angle)kN/m77GB/T 529-2008
9Resilience rate%34GB/T 1681-2009

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