Injection Quill In Pigging

Chemical injection is essential in various applications and industries, including oil pipelines, gas processing, water and wastewater treatment, and mining.  Injection Quill In Pigging is very important. A chemical injection system consists of equipment that injects chemicals into the system at a specific pressure. This system provides chemical dosing to prevent process line failures.

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Description

Chemical injection is essential in various applications and industries, including oil pipelines, gas processing, water and wastewater treatment, and mining.  Injection Quill In Pigging is very important. A chemical injection system consists of equipment that injects chemicals into the system at a specific pressure. This system provides chemical dosing to prevent process line failures. The process can operate intermittently or continuously in both upstream and downstream systems. It is used for corrosion prevention, well cleaning, pipeline flow enhancement, and oil recovery.

chemical injector

The primary component of chemical injection is a quill, which serves as the interface between the chemical feed line and the process pipeline. Chemical injection quills ensure even dispersion of chemicals into the center of the pipeline, preventing channeling along the pipe wall. The quill disperses the injected chemicals into the process pipeline and regulates them to achieve a chemical reaction. This reaction enables the injection of drag-reducing agents (DRA) into the pipeline flow without disrupting the cleaning or “pigging” process.

Injection quills are retractable, allowing insertion or removal even when the system is under pressure. This feature is particularly beneficial when working with chemicals like ammonia, sodium hypochlorite, and polymers, which are prone to clogging. However, most retractable injection quills are static and require manual operation. Field technicians must physically insert and retract the quill. With injection quills placed every 5 to 6 miles (8 to 10 km), this task is time-consuming, labor-intensive, and costly.

Selection Model

Model
SIChemical Injection Quill
-CodePlug
PxxxTypeMaterialSealing Material
0No Request0CS0No Request
1Hollow Plug Body1316SS3DSS1Viton O-Ring / PTFE Primary Packing
2Solid Plug Body2316LSS4INCONEL2HNBR
– CodeInjection Nut
NxxConnection SizeMaterial
0i.e. No Request0i.e. CS
1i.e. 1/4″1i.e. 316SS3i.e. DSS
2i.e. 1/2″2i.e. 316LSS4i.e. INCONEL
– CodeInjection Tube
Sxxx-Lx″Connection SizeMaterialNozzleLine size(x″)
0No Request0CS0i.e. No RequestThe most effective position for injection is generally at the center of the pipe
1i.e. 1/4″1i.e. 316SS1i.e. Open
2i.e. 1/2″2i.e. 316LSS2i.e. Quill
3i.e. DSS3i.e. Cap & Core
4i.e. INCONEL
– CodeNipple and Valve(or end Flange)of Tee
TxxConnection SizeMaterial
0i.e. No Request0i.e. CS
1i.e. 1/4″Nippleai.e. 1/4″Nipple and Valve1i.e. 316SS
2i.e. 1/2″Nipplebi.e. 1/2″Nipple and Valve2i.e. 316LSS
3i.e. 3/4″Nippleci.e. 3/4″Nipple and Valve3i.e. D SS
4i.e. 1″Nippledi.e. 1″Nipple and Valve4i.e. INCONEL
5i.e. 1/4″Flangeei.e. 1/4″Nipple end Flange
6i.e. 1/2″Flangefi.e. 1/2″Nipple end Flange
7i.e. 3/4″Flangegi.e. 3/4″Nipple end Flange
8i.e. 1″Flangehi.e. 1″Nipple end Flange
For Example,  SI-P221-N12-S122-L4″-T22

Chemical Injection Quill

Parameters

NamePipeline Chemical Injection Quill Sampling System
MaterialStainless Steel 304、Stainless Steel 316、DSS F51、Carbon Steel A105N、Inconel 625
Operating Temperature-20±120
Feature1. Easy Operating
2. High Accuracy Long Life
3. High Efficiency, Low cost
PaymentTT/LC
AdvantageFirstly, they are lightweight and flexible.
Secondly, nice Injection efficiency.
At last, accurate location tracking.

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