ER Corrosion Probe-EMT Manufacturer

Corrosion probes, such as the EMT ER Corrosion Probe, play a crucial role in industrial maintenance by actively monitoring metal degradation. These devices function by measuring the rate at which a metal corrodes over time. Engineers often install them directly into pipelines and tanks. This setup provides real-time data, which is essential for assessing the structural integrity of the infrastructure.

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Description

corrosion probe flange connection

Overview of EMT ER Corrosion Probe

EMT Pigging introduces the Resistance Probe, a high-performance tool designed for corrosion monitoring. This probe uses advanced materials like Stainless Steel 316 and L DUPLEX SS, ensuring durability and resistance in harsh environments. The probe operates efficiently within a temperature range of -20℃ to 200℃ and can handle pressures up to 26 MPa.

Key Features

High accuracy and low-cost monitoring.
Certified under ISO 9001 for quality assurance.
The probe features a sealing material choice of Teflon, Fluororubber, or Viton O-ring.
Available access fittings include a 2” welded or ANSI Flange configuration.
The protective cover is PTFE coated for extra durability.

Technical Specifications

Product Specifications
Brand Name:EMT Pigging
Product Name:Resistance Probe
Material:Stainless Steel 316, L DUPLEX SS
Size:3″ x 3/4″ x 1/16″
Design Temperature:-20℃ to 200℃
Design Pressure:0 to 26 MPa
Keyword:High Pressure Hydrogen Probe
Feature:High Accuracy and Low Cost
Certification:ISO 9001
Additional Technical Details
Metal Material:Stainless Steel 316, L DUPLEX SS
Sealing Material:Teflon/Fluororubber/Viton O-ring
Access Fitting Body:2”welded; 2”ANSI Flange
(suffix “pressure rating & pipe size
& sealing type can meet customer needs)
Protective Cover:PTFE Coated
Flange Size:ANSI 2″RF (or RJ)
Body Material:CS,304SS,316SS,316LSS,DUPLEX SS
Nozzle Material:304SS,316SS,316LSS,DUPLEX SS

erosion probe

Applications of EMT ER Corrosion Probe

The EMT ER Corrosion Probe serves multiple critical applications across various industries, enhancing safety and operational efficiency. In oil and gas pipelines, it monitors corrosion to preempt leaks and failures, ensuring continuous and safe operations. Within chemical manufacturing sectors, the probe tracks corrosive reactions in pipelines, safeguarding the integrity of transport systems. Power plants rely on the device to maintain their cooling systems free from corrosive damage, prolonging equipment lifespan and reducing maintenance costs.

Water treatment facilities use the probe to assess corrosion levels in their water transport systems, crucial for maintaining public and environmental health. Lastly, in maritime operations, the tool is vital for monitoring corrosion in ships and offshore platforms, where saltwater accelerates material degradation. Each of these applications highlights the probe’s versatility and essential role in maintaining infrastructure integrity in demanding environments.

Technical specifications

Output signalWired form: RS-485 signal;
Wireless form: LORA, 4G/5G wireless network signal
Power supply voltage9-36VDC
Rated operating voltage9VDC
Meter power consumption5.4W (Wired)
Linear0.0015% non-linear
Resolution17 bit
B25.6 mV
Accuracy±0.2% F.S (full scale)
Corrosion rate rangeWhen the electrode area is 1cm², the measurement range is 4X10-4~10mm/a
Working and storage conditions
Operating temperature-40~70℃
Storage temperature-40~85℃
Structural parameter
Protection levelIP66
Shell materialCast aluminum or PVC, aviation aluminum, stainless steel can be customized
Process interface7/8-20UNEF (Insert probe)
Electrical connectionM20*1.5mm
Access cable ModelRVVP 2*1.5mm² (minimum application standard)
InstallationThe probe is installed directly on the pipeline, and the transmitter can be installed in one piece or separately through the cable
Weight500g
Split type accessoryInterface: MS-14-6S double female head
Split connection cableCable length: 1-3 meters can be customized

corrosion monitoring probe

Selection Model Form

The following is the EMT Corrosion Probe selection model. If you have any problems you can contact us at info@emtpigging.com.

Model
ECPElectrical Resistance Probes
-CodePlug
TypeMaterialSealing material
0Not Required0Carbon steel0Not Required
1Hollow plug1316 stainless steel1Fluorine rubber sealing ring/PTFE main seal
2316L stainless steel2HNBR
3F51 duplex stainless steel
Pxxx4INCONEL nickel-based alloy
-CodeTemperature and pressure gauge assembly
TxxxConnection sizeBody materialTemperature and pressure gauge material
0Not Required0304 stainless steel0Not Required
11/2″1316 stainless steel1304 stainless steel
23/4″2316L stainless steel2316 stainless steel
3F51 duplex stainless steel
-CodeProbe assembly
DxxConnection sizeBody materialPipeline specification (x ″)
0Not Required0Carbon steelProbe length varies with pipeline specifications
‐Lx″11/4″1304 stainless steel
21/2″2304L stainless steel
3316 stainless steel
4316L stainless steel
5F51 duplex stainless steel
Example: ECP-P121-T021-D02-L6 “
ECP: resistance probe assembly;
P121: The hollow plug is made of 316L, with a fluoro rubber ring and PTFE main seal;
T201: The size of the temperature and pressure gauge assembly connector is 3/4″, and is made of 304 stainless steel. The temperature and pressure gauge is made of 304 stainless steel;
D02: The probe connection size is not required, and the probe body is made of 316L stainless steel;
L6″: The probe length is suitable for a 6″ pipeline.

Conclusion

Corrosion probes, such as the EMT ER Corrosion Probe, play a crucial role in industrial maintenance by actively monitoring metal degradation. These devices function by measuring the rate at which a metal corrodes over time. Engineers often install them directly into pipelines and tanks. This setup provides real-time data, which is essential for assessing the structural integrity of the infrastructure.

Furthermore, corrosion probes can detect early signs of degradation, prompting preventive measures before significant damage occurs. This early detection capability saves businesses substantial repair costs and downtime. Additionally, the data from these probes help in optimizing the use of corrosion inhibitors, ensuring that these chemicals are efficient and only when necessary.

Moreover, advances in technology have enhanced corrosion probes’ accuracy and durability. Modern probes can withstand extreme temperatures and pressures, making them suitable for harsh industrial environments. They also often feature digital outputs that integrate seamlessly with existing monitoring systems, allowing for easier data management and analysis.

Lastly, industries that deal with sensitive or hazardous materials benefit immensely from corrosion probes. They contribute to safety protocols by ensuring that all equipment remains within operational thresholds, thus preventing accidents and ensuring compliance with international safety standards.

Overall, corrosion probes serve as an indispensable tool in the maintenance strategy of any industry reliant on pipeline and structural integrity.

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