Description
1. General Product Information
Low Density Foam Pig mainly includes soft foam water absorbing pipe pigging, soft foam glue painted pipe pigging, soft foam steel brush pipe pigging.
| Attribute | Description |
|---|---|
| Brand Name | Low Density Foam Pig |
| Product Name | Manufacturer Polyurethane Bare Foam Pig |
| Condition | New |
| Origin | Liaoning, China |
| Material | Polyurethane |
| Color | White |
Model Variants
| Model | Features |
|---|---|
| Without Steel Brush | Suitable for general cleaning and drying |
| With Steel Brush | Designed for descaling and severe blockage removal |
Density Specifications
| Density Type | Density (g/cm³) |
|---|---|
| Light Density | 0.02-0.03 |
| Medium Density | 0.08-0.12 |
| Heavy Density | 0.13-0.16 |
Physical & Operational Characteristics
| Characteristic | Value |
|---|---|
| Weight | 1 kg |
| Package Size | 6 x 6 x 10 cm |
| Gross Weight (per unit) | 1.000 kg |
| Density Range | 35 kg/m³ to 200 kg/m³ |
| Starting Pressure | 0.02 MPa |
| Withstand Pressure | 7 MPa |
| Stretch Rate | 320% |
| Compression Ratio | 60 |
| Flex Life | 50,000 cycles |
| Attrition Rate | 4 mm per 100 km |
| Operational Distance | 50 km to 150 km |
| Temperature Range | -30℃ to +100℃ |
2. Key Features and Benefits
High Wear Resistance
The EMT Low Density Foam Pig is manufactured using premium polyurethane, which offers exceptional resistance to wear and tear. This high wear resistance ensures that the pig can withstand repeated use in harsh operational conditions, such as high-velocity flows, sharp bends, and rough pipeline interiors. The durability of the material extends the operational life of the pig, reducing the need for frequent replacements and thus lowering overall maintenance costs.
Excellent Cleaning Performance
Designed with an optimal density and flexibility balance, the EMT Low Density Foam Pig excels in removing various types of deposits such as waxes, oils, and other sediments that can accumulate in pipelines. Its ability to adapt to pipeline variations allows for thorough cleaning, ensuring that minimal residue remains post-operation. This level of performance is critical for maintaining pipeline integrity, preventing blockages, and enhancing the efficiency of fluid transport. Regular cleaning with such effective tools helps prevent costly pipeline failures and downtime.
Cost-Effective Longevity
The EMT Low Density Foam Pig not only offers superior performance but is also designed for longevity. The material and construction quality minimize the rate of wear and tear, allowing each pig to be used for multiple cleaning cycles over extended distances. This longevity translates to fewer unit purchases over time, reducing the total cost of ownership. Additionally, the effective cleaning and maintenance provided by the foam pig help avoid expensive pipeline repairs and operational disruptions, making it a cost-effective solution in the long term.
Adaptability to Pipeline Features
The EMT Low Density Foam Pig is capable of navigating through complex pipeline geometries, including bends, valves, and varying diameter sections. Which is often challenging for more rigid pigs. This adaptability prevents pipeline damage during cleaning operations and ensures a more consistent and effective clean.
Temperature and Chemical Resistance
The polyurethane material withstands a variety of chemical environments and temperature extremes, from -30℃ to +100℃. This feature allows the pig to work in diverse industries, including oil and gas, chemical processing, and food processing, where environmental conditions may vary widely.
Environmental Impact
Using the EMT Low Density Foam Pig contributes to environmental protection efforts by ensuring pipelines are cleaned effectively, reducing the risk of leaks and spills of potentially hazardous materials. Cleaner pipelines also mean more efficient fuel use and reduced emissions in pipeline systems.
3. Certifications and Parameter
| Certification | Details |
|---|---|
| ISO 9001 | Quality management systems certified |
| Video Outgoing-Inspection | Ensures product quality before shipment |
| Machinery Test Report | Available to demonstrate product compliance and performance |
Warranty and Support
| Warranty | Details |
|---|---|
| Duration | 6 Months |
| Coverage | Covers manufacturing defects and performance shortfalls |
| Support | Technical support available |
Packaging and Delivery Details
| Packaging | Details |
|---|---|
| Unit Packaging | Each pig is individually packaged for protection |
| Delivery Options | Available for international shipping per agreement |
Additional Information
Efficiently negotiates through complex pipeline configurations including bends, valves, and fittings. Suitable for a wide range of applications from liquid removal to general pipeline cleaning in various industrial sectors.
Polyurethane material specification:
| NO. | Factory inspection main indicators | Cup/DISC |
| 1 | 20℃Hardness(SHORE A) | 85±2 |
| 2 | Tensile strength (MPa) | 51.7 |
| 3 | 100%stress at definite elongation (MPa) | 4.8 |
| 4 | 300%stress at definite elongation (MPa) | 9.2 |
| 5 | Tensile set (%) | 780 |
| 6 | Tear strength (KN/m) | 73.0 |
| 7 | Impact resilience (%) | 32 |
| 8 | DIN abrasion (mm²) | 35 |
4. Applicable Industries
Building Material Shops
- Usage. Cleaning and maintenance of supply lines that transport adhesive materials, coatings, or other building substances prone to sedimentation.
- Benefit: Ensures that lines remain unclogged and operational, reducing downtime and maintenance costs, thereby supporting continuous production and supply.
Manufacturing Plants
- Usage. In plants that manufacture products ranging from chemicals to beverages, foam pigs are used to clean process lines and fluid transport systems.
- Benefit: Regular cleaning with foam pigs helps maintain product quality by preventing contamination and ensures efficient production flow.
Construction Works
- Usage. In construction, foam pigs are employed to clean and maintain water and sewage lines. As well as pipelines used in the construction process.
- Benefit. Effective cleaning and drying of these lines are crucial for safety and operational efficiency, preventing construction delays and potential environmental hazards.
Energy & Mining
- Usage. Foam pigs are used in the mining industry for cleaning slurry pipelines and in the energy sector for maintenance of oil and gas lines.
- Benefit. They help in reducing the buildup of residues that can affect the efficiency of resource extraction and transport, thus optimizing the operational output and longevity of pipeline infrastructure.
Pipeline Maintenance and Cleaning
- Usage. This is the primary industry where foam pigs extensively work to perform routine cleanings and for the maintenance of various types of pipelines.
- Benefit. Regular use of foam pigs helps prevent pipeline blockages and corrosion, thus extending the lifecycle of the infrastructure and reducing the likelihood of costly repairs and environmental incidents.
Oil & Gas Industries
- Usage. Foam pigs are crucial for cleaning oil and gas pipelines. Which can accumulate a variety of deposits, including wax, asphaltene, and scale.
- Benefit. Maintaining clean pipelines is essential for preventing flow restrictions and ensuring the safe and efficient transport of hydrocarbons. Additionally, it helps in meeting regulatory standards for pipeline maintenance and safety.
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