Description
Introduction to Foam Pipeline Pigs
Understand the function of a pipe pig
Foam Pipeline Pigs are important tools for pipe maintenance and inspection. They pass through pipes and perform various functions to ensure smooth operation. Clean pigs remove debris and buildup to prevent clogging and corrosion. Pigs can also separate different products within the pipe, preventing cross-contamination. In general, pig are essential to maintaining the pipeline’s efficiency, safety, and service life.
Advantages of foam tube pigging
Foam pigging has unique advantages over traditional pigging tools. They are versatile and can be sailed in pipes of different diameters and configurations. Their flexibility allows them to navigate tight bends and restrictions easily. Foam pig can effectively remove soft deposits, dirt, and liquids to ensure a clean pipe. They are lightweight and reduce wear and tear on pipes and pigging equipment. In addition, foam pigs can be used in pipelines that transport sensitive or fragile products because they apply less pressure. The cost-effectiveness of foam pigs makes them an attractive option for routine maintenance. Their simplicity and efficiency help extend the service life and reliability of pipelines.
Parameters of Bare Foam Pig
Bare Foam Pig | LCQZ-RTN | 1. Soft texture and good flexibility. | Starting pressure: 0.02 MPa |
2. With strong water absorption, the deformation amount can reach 60%. | Density: 35 kg/m³~220 kg/m³ | ||
3. Used for dewatering, cleaning, and drying pipelines. | Withstand pressure: 7 MPa | ||
Stretch rate: 320% | |||
Compression ratio: 60 | |||
Flex life: 50,000 times | |||
Attrition rate: 4 mm/100 km | |||
Operating distance: 50 km~150 km | |||
Operating temperature: -30℃~100℃ |
Name | Oil Pipe Pig |
Material | 1. steel framework main body. |
2. The disc material used to be Polyurethane, Viton, Neoprene, Nitrile butadiene, etc. | |
3. The cup material used to be Polyurethane, Viton, Neoprene, Nitrile butadiene, etc. | |
4. Steel brush or nylon brush. | |
Feature | 1. Firstly, good wearing resistance. |
2. Secondly, strong passing ability. | |
3. Nice cleaning performance. | |
4. Then accurate location and tracking. | |
5. At last, a low rate of false positives. | |
Packing way | packed pipe cleaning pigs with inner plastic film and outer plywood wooden case. |
Payment | TT/LC |
Advantage | 1. Firstly, good sealing performance. |
2. Secondly, high wear resistance. |
Polyurethane Material Specification
Polyurethane material specification: | ||
NO. | Factory inspection’s main indicators | Cup/DISC |
1 | 20℃Hardness(SHORE A) | 85±2 |
2 | Tensile strength (MPa) | 51.7 |
3 | 100%stress at definite elongation (MPa) | 4.8 |
4 | 300%stress at definite elongation (MPa) | 9.2 |
5 | Tensile set (%) | 780 |
6 | Tear strength (KN/m) | 73 |
7 | Impact resilience (%) | 32 |
8 | DIN abrasion (mm²) | 35 |
The Basics of Foam Pipeline Pigs
What are Foam Pipeline Pigs?
Foam pipeline pigs are versatile maintenance tools used in the pipeline industry. These devices are made from flexible open-cell polyurethane foam. They travel through pipelines to clean, dry, and inspect the interior surfaces. Foam pigs can adapt to various pipeline diameters and navigate bends and restrictions effectively. Their lightweight nature reduces wear on the pipeline and the pigging equipment. Foam pigs are suitable for pipelines carrying sensitive materials, as they apply gentle pressure. They are also cost-effective, making them ideal for routine maintenance tasks. Overall, foam pipeline pigs play a vital role in ensuring the cleanliness and efficiency of pipeline systems.
Different Types of Foam Pipeline Pigs
1. Polyurethane Coating Foam Pig
Polyurethane-coating foam pigs are designed with a durable outer layer of polyurethane. This coating enhances their abrasion resistance and longevity. These pigs are effective in removing tough deposits and debris from the pipeline walls. The polyurethane coating also allows them to handle more abrasive conditions without degrading quickly. Operators often use these pigs for cleaning pipelines with heavy contamination. The added durability makes polyurethane-coating foam pigs a reliable choice for challenging cleaning tasks.
2. Criss-cross Foam Pig
Criss-cross foam pigs feature a distinctive criss-cross pattern on their surface. This design improves their cleaning efficiency by increasing contact with the pipeline walls. The pattern helps to dislodge and remove soft deposits, dirt, and liquids more effectively. Criss-cross foam pigs are highly flexible and can navigate complex pipeline configurations. They are suitable for regular maintenance in pipelines with varying diameters and bends. Their enhanced cleaning action ensures that the pipeline remains free of obstructions and buildup.
Conclusion
In summary, foam pipeline pigs are indispensable tools for maintaining and inspecting pipelines. Their versatility and flexibility allow them to navigate various pipeline configurations and remove different types of deposits. The advantages of foam pigs, such as their lightweight nature and gentle pressure application, make them ideal for pipelines carrying sensitive materials. Different types of foam pigs, like polyurethane coating and criss-cross foam pigs, offer specific benefits for various maintenance tasks. By utilizing foam pipeline pigs, operators can ensure the cleanliness, efficiency, and longevity of their pipeline systems, ultimately contributing to safer and more reliable operations.
Reviews
There are no reviews yet.