Description
As a manufacturer who produces tools for pipeline cleaning, EMT manufactures many kinds of cleaning pigs. LCQZ-RTCC Foam Pig is one type of the pipe cleaning pigs. The pig is designed to specifically remove foam and grease that may accumulate on the inner wall of the pipeline. It can not only clean the inner wall of the pipe, but also can dewater the pipe. LCQZ-RTCC Foam Pig is a great tool for pipeline cleaning and is highly recommended for use in various industries.
LCQZ-RTCC Foam Pig, we also call it criss-cross foam pig. There are many diamond shape holes in the polyurethane layer. Therefore, the LCQZ-RTCC Foam Pig of EMT can both dewater and clean debris in the pipes. LCQZ-RTCC Foam Pig can dewater effectively in the horizontal pipeline, which has high sedimentation rate. The product has been applied to the hard-to-dewater small and medium-sized wastewater treatment plants. And it has achieved good results. Its overall investment cost is relatively low compared with other treatment methods, and it is suitable for developing countries and regions with limited resources to complete waste treatment.
Parameters
| Crisscross Foam Pig | LCQZ-RTCC | 1. Polyurethane material foams its interior. The surface is covered with a prismatic block polyurethane elastomer. | Operating temperature: -30℃~100℃ |
| 2. High surface hardness and large friction coefficient. | |||
| 3. Has high elasticity and toughness. | |||
| 4. For pipeline cleaning, cleaning, and cleaning impurities usage. | |||
| Crisscross Foam Pig With Brush | LCQZ-RTCB | 1. Polyurethane material foams its interior. The surface covers an elastomer coating. | Starting pressure: 0.02 MPa |
| 2. Paste the spiral wire brush. | Density: 35 kg/m³~220 kg/m³ | ||
| 3. The deformation amount can reach 40%. Which is both elastic and will not fall off. | Withstand pressure: 7 MPa | ||
| 4. Use to remove the hard scale of the pipeline and has better rust removal and decontamination effects. | Stretch rate: 320% | ||
| Compression ratio: 50 | |||
| Flex life: 50,000 times | |||
| Attrition rate: 2 mm/100 km | |||
| Operating distance: 100 km~300 km | |||
| Operating temperature: -30℃~100℃ |
Applications of Foam Pigs
The EMT LCQZ-RTCC Foam Pig is a versatile and efficient tool used across various industries. It excels in pipeline cleaning and maintenance by removing debris, liquids, and contaminants from pipelines of different sizes and materials. Its innovative design makes it ideal for pigging operations in oil and gas, petrochemical, and water treatment facilities. The EMT LCQZ-RTCC Foam Pig effectively removes scale, sediment, and deposits, ensuring optimal flow rates and efficiency. It navigates bends, tees, and valves, making it suitable for complex pipeline systems. Beyond cleaning, it also aids in inspections, providing valuable data on pipeline conditions and integrity. Overall, it’s a reliable solution for maintaining pipeline integrity, optimizing flow performance, and ensuring regulatory compliance across various industrial sectors.
Polyurethane Material Specifications
The polyurethane layer on the foam pig enhances its cleaning effectiveness by providing a durable and resilient surface. This coating allows the pig to better remove stubborn debris, scale, and deposits from pipeline walls. It also increases the pig’s lifespan, allowing it to endure multiple cleaning cycles without significant wear. The polyurethane’s flexibility ensures the pig can navigate bends and irregularities in the pipeline, maintaining consistent contact with the pipe surface. Additionally, this layer helps protect the foam pig from harsh chemicals and abrasive materials, making it suitable for various industrial applications, including oil and gas, petrochemical, and water treatment systems. The following is the polyurethane material specification.
| Polyurethane material specification: | ||
| NO. | Factory inspection main indicators | Cup/DISC |
| 1 | 20℃Hardness(SHORE A) | 85±2 |
| 2 | Tensile strength (MPa) | 51.7 |
| 3 | 100%stress at definite elongation (MPa) | 4.8 |
| 4 | 300%stress at definite elongation (MPa) | 9.2 |
| 5 | Tensile set (%) | 780 |
| 6 | Tear strength (KN/m) | 73 |
| 7 | Impact resilience (%) | 32 |
| 8 | DIN abrasion (mm²) | 35 |
Other Types of EMT Foam Pigs
Besides Foam Pig LCQZ-RTCC, EMT also provide many other types of foam pigs, like LCQZ-RTH Bi-Di Foam pigs, LCQZ-RTN Foam Pigs, LCQZ-RTR Foam pigs, LCQZ-RTCB Foam Pigs, and LCQZ-RTNB Foam Pigs. We accept customize clean pigs. If you have any needs, feel free to contact us. LCQZ-RTH Bi-Di Foam pigs have a unique design, which can effectively eliminate all oil and dirt from narrow and small-caliber pipelines. Our foam pigs come in four different sizes, ranging from 48mm up to 89mm. The foam pigs are made of high-quality materials and are guaranteed to last for many years.
LCQZ-RTN Foam Pigs can be easily installed and used in various situations. They are ideal for cleaning the internal and external walls of pipelines and have a high penetration rate. These foam pig products are also suitable for use in high-pressure pipelines. LCQZ-RTR Foam pigs have a modified design, which is suitable for cleaning larger pipelines.
Besides foam pigs, EMT manufacturer also provides mechanical pigs. For example, there are cup pigs, disc pigs, ABS pigs, polyurethane pigs and solid cast pigs. If you have any needs, feel free to contact us.
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