Description

The EMT Chemical Injector Quill is a high-performance device engineered to optimize chemical injection processes within various industrial pipelines. This injector is essential for the effective maintenance and operation of pipelines in industries including building material shops, construction works, energy and mining, and particularly in oil & gas and pipeline pigging applications.

1. Product Overview

• Product Name: China Manufacturer Chemical Injector Quill
• Brand Name: EMT Pigging
• Condition: New

2. Key Specifications

• Materials: Constructed from premium materials such as Stainless Steel 304, 316, Duplex Stainless Steel F51, Carbon Steel A105N, and Inconel 625, which are renowned for their durability and corrosion resistance.
• Working Temperature Range: -20℃ to +200℃, accommodating a wide array of operational climates.
• Working Pressure: Capable of handling pressures from 150LB up to 1500LB, ensuring reliable performance under various conditions.
• Component Details:
  • Solid Plug Assembly: 316L Stainless Steel
  • NPT Nozzle: 316L Stainless Steel
  • Injection Tube: 316L Stainless Steel
  • Sealing Material: Fluororubber, chosen for its excellent chemical resistance and sealing capabilities.

3. Features and Benefits

Ease of Operation

The EMT Chemical Injector Quill is engineered for user-friendly operation, eliminating complexities often associated with chemical injection systems. It features intuitive controls and a straightforward setup process, allowing operators to achieve precise chemical dosing with minimal training. The high accuracy in chemical delivery is crucial for maintaining the effectiveness of the treatment process, ensuring that chemicals are injected in the right amounts and at the correct intervals, which optimizes performance and results. This level of precision not only enhances the efficacy of the pipeline’s operation but also safeguards against wastage of materials and potential environmental impacts.

Efficiency and Cost-Effectiveness

Designed with a focus on durability and minimal operational overhead, the EMT Chemical Injector Quill is a cost-effective solution for long-term pipeline maintenance. The robust construction using high-grade materials like 316L Stainless Steel and Inconel ensures that the quill can withstand harsh environments and corrosive chemicals without frequent maintenance. This longevity reduces the need for frequent replacements and downtime, lowering the total cost of ownership. Additionally, the efficiency of the system helps in reducing the volume of chemicals needed, further driving down operating costs and making it an economically viable option for businesses looking to maintain their pipelines with fiscal discipline.

Flexibility and Lightweight Design

The lightweight nature of the EMT Chemical Injector Quill makes it easy to handle and install. Which is particularly beneficial in challenging or confined field conditions. Weighing only 10 kg and designed with compact dimensions, it can be easily transported and fitted by a single technician, reducing labor costs and installation time. Furthermore, the flexibility in mounting options, including 2″ flange, 2″ Flareweld access fitting, and 1″ Nipple to NPT ball valve, allows for seamless integration into various pipeline systems without the need for extensive modifications or custom fittings. This adaptability makes it suitable for a wide range of industrial applications, ensuring that regardless of the existing pipeline setup, the quill can be integrated efficiently, enhancing the overall adaptability of the maintenance regime.

4. Operational Advantages

Safety

The design of the EMT Chemical Injector Quill prioritizes safety, crucial for operations involving the injection of potentially hazardous chemicals under pressure. The injector is equipped with robust safety features that prevent leaks and accidental discharges, ensuring that operators are not exposed to dangerous substances. The construction includes premium sealing materials like fluororubber which offer superior chemical resistance and maintain integrity even under high pressure. This ensures that the injection process is contained and controlled, mitigating risks to both personnel and the environment. Moreover, the quill’s design complies with stringent industry safety standards, providing additional peace of mind and supporting a culture of safety within operational practices.

High Performance

The EMT Chemical Injector Quill is to deliver high performance in demanding industrial settings. It features materials chosen for their wear resistance. Such as 316L Stainless Steel, which ensures durability against the erosive effects of chemical agents over time. This wear resistance is critical for maintaining the integrity and performance of the injector throughout its lifecycle. Additionally, the quill is designed for precise location tracking, ensuring that chemicals are injected exactly where needed within the pipeline system. This precision optimizes the effectiveness of the chemical treatment, preventing overuse and enhancing the efficiency of the process. The accurate delivery system not only improves the operational performance of the pipeline by maintaining its cleanliness and flow efficiency but also contributes to the overall sustainability of the operation by reducing waste.

5. Certification and Compliance

• ISO 9001 Certified. This certification affirms the high standards of quality and reliability upheld in the manufacturing of the EMT Chemical Injector Quill.

6. Packaging and Delivery

• Package Dimensions: 40 x 40 x 80 cm
• Weight: 10 kg per unit
• Selling Units: Single item